In industrial flow measurement—whether monitoring corrosive chemicals in a refinery or ultra-clean liquids in a food plant—reliability, accuracy, and ease of maintenance are non-negotiable. Traditional magnetic flowmeters often fall short: they struggle with low-conductivity fluids, require frequent calibration, or fail to integrate with existing systems. Enter ADMAG Yokogawa—Yokogawa’s flagship magnetic flowmeter lineup, exemplified by the ADMAG AXG. Built on decades of flow measurement expertise, the ADMAG AXG embodies the “Total Insight” concept, supporting every stage of the product lifecycle from installation to maintenance. With proprietary technologies like dual-frequency excitation, SIL safety certifications, and user-centric features, it redefines what a magnetic flowmeter can do. This article answers the critical question: Why is ADMAG Yokogawa (ADMAG AXG) the top choice for industries like oil & gas, food & beverage, and chemicals? We’ll explore its core technologies, standout features, safety compliance, and real-world value.
The Foundation of ADMAG Yokogawa: Dual-Frequency Excitation for Unmatched Performance
At the heart of the ADMAG AXG— the star of ADMAG Yokogawa offerings— is Yokogawa’s proprietary **Dual-Frequency Excitation Method**. This revolutionary technology solves the longstanding tradeoff between noise resistance, zero-point stability, and response speed that plagues conventional magnetic flowmeters. Here’s how it works:
1. Balancing Noise Resistance and Zero-Point Stability
Magnetic flowmeters measure flow by detecting the voltage induced when conductive fluid passes through a magnetic field (Faraday’s Law). However, “1/f noise”—common in slurry fluids (e.g., pulp) or low-conductivity liquids (e.g., deionized water)—disrupts low-frequency excitation signals, while high-frequency excitation (used to avoid noise) often causes unstable zero-point readings (drift when flow is zero).
The Dual-Frequency Excitation Method fixes this by combining two signals:
- High-Frequency Excitation: Samples fluid flow in noise-resistant high-frequency ranges, eliminating interference from air bubbles, slurry particles, or low conductivity.
- Low-Frequency Excitation: Extracts stable zero-point data with a large time constant, preventing drift even when flow stops.
The result? A synthesized signal that delivers both noise resistance (critical for dirty fluids) and zero-point stability (essential for batch processes), outperforming single-frequency competitors.
2. 0.1-Second Fast Response: Real-Time Control for Dynamic Processes
Most magnetic flowmeters sacrifice speed for stability—slower response times (1–2 seconds) make them unsuitable for processes with rapid flow changes (e.g., chemical dosing, cleaning-in-place). The ADMAG AXG uses high-frequency excitation to detect flow rate changes instantly, achieving a 0.1-second response time. This makes it ideal for:
- Batch manufacturing (e.g., adding precise chemical doses to reactors).
- Food & beverage filling lines (preventing overfilling/underfilling).
- Emergency shutdown systems (quickly detecting flow anomalies).
Remote Type | Integral Type | ||
AXG1A High Grade Transmitter | AXG4A Transmitter | AXG Integral Type | |
Size | [Sensor Combination] | [Sensor Combination] | 2.5 to 400 mm |
- AXG: 2.5 to 500 mm | - AXG: 2.5 to 400 mm | ||
- AXW: 25 to 1800 mm | |||
Use | [Transmitter] | [Transmitter] | General Purpose |
- General Purpose | - General Purpose | Explosion Protection | |
[Sensor Combination] | - Explosion Protection | Hygienic | |
- General Purpose | [Sensor Combination] | ||
- Explosion Protection | - General Purpose | ||
- Hygienic | - Explosion Protection | ||
- Submersible | - Hygienic | ||
Explosion Protection Use | [Sensor Combination] | IECEx, ATEX, USA (FM), Canada (FMc), Japan, Korea, Brazil (INMETRO), EAC | |
- AXG: IECEx, ATEX, USA (FM), Canada (FMc), Japan, Korea, Brazil (INMETRO), EAC | |||
- AXW: IECEx, ATEX, Korea, Brazil (INMETRO), EAC | |||
* Transmitter is usable only in the safety area. | |||
Liner Material | [Sensor Combination] | Ceramics, PFA | |
- AXG: Ceramics, PFA | |||
- AXW: PTFE, Polyurethane, | |||
Natural Soft Rubber, | |||
Natural Hard Rubber | |||
Communication Protocols | HART 7, BRAIN | HART 7, BRAIN, Modbus | |
EtherNet / IP | |||
Signal Cable Length | 200 m | 100 m | - |
Main Function | - Easy Setup Wizard, Trend Graph Display Function | ||
- Data Logging Function (with microSD card) | |||
- Parameter Backup / Restore / Duplication Function (with microSD card) | |||
- Zero Adjustment | |||
- Display Test Function | |||
- Input/Output Test Function | |||
Diagnostic Function | [Application Diagnostics] | ||
- Electrode Adhesion Detection | |||
- Sensor Empty Check | |||
- Wiring Connection Diagnosis | |||
- Flow Noise Diagnosis | |||
- Low Conductivity Diagnosis | |||
- Electrode Insulation Deterioration Diagnosis | |||
[Verification Function] | |||
- Built-in Verification | |||
- Standard Verification (with FSA130 ADMAG TI Verification Tool) | |||
- Enhanced Verification (with FSA130 ADMAG TI Verification Tool) | |||
Current Signal | Input: 1 ch (Active) | Input: 1 ch (Active) | |
Output: 2 ch (Active) | Output: 2 ch (Active / Passive) | ||
Pulse/Status Signal | Output: 2 ch (Active [With / Without Internal Resister] / Passive) | ||
Status Signal | Input: 2 ch (Dry Contact) | Input: 1 ch (Dry Contact) | |
Output: 2 ch (Passive) | Output: 1 ch (Passive) | ||
Alarm Signal | Output: 1 ch (Passive) | - | |
Multiple Languages | English, French, German, Italian, Spanish, Portuguese, Russian and Japanese. | ||
Safety Integrity Level | - | SIL2 | |
Others | [AXG1A/AXG4A Transmitter, AXG Integral Type] | ||
- LCD with improved environmental resistance | |||
- Equipped with temperature input terminal for Density correction and Calolie calculation | |||
[AXG Flow sensor,AXG Integral Type] | |||
- Expand Lining flare diameter, improve Seal reliability | |||
- Compatible with high pressure specifications ASME Class 600 | |||
- Selectable built-in grounding electrodes |
ADMAG Yokogawa (ADMAG AXG): Standout Features for Ease of Use and Maintenance
The ADMAG AXG isn’t just technologically advanced—it’s designed to reduce operator stress, cut downtime, and simplify integration. These features make it a leader in **ADMAG Yokogawa**’s portfolio:
1. Backward Compatibility: Seamless Replacement of Legacy Meters
Upgrading flowmeters often means reworking wiring, mounting, or control systems—costly and time-consuming. The ADMAG AXG solves this with **full backward compatibility** with Yokogawa’s earlier ADMAG AXF series:
- Replace AXF Integral Type meters with AXG Integral Type without changing piping or mounting.
- Swap AXFA11/AXFA14 remote transmitters with AXG1A/AXG4A remote models—terminal positions and stanchion hole locations are identical, and the AXG1A works with existing AXF/AXG/AXW flow sensors.
This compatibility cuts upgrade time by 60%, critical for plants during scheduled maintenance shutdowns.
2. Smart Diagnostics: “Process Guard” for Predictive Maintenance
Unplanned downtime from sensor issues (e.g., electrode fouling, empty pipes) costs industries millions annually. The ADMAG AXG’s **Process Guard** suite of diagnostics prevents this by monitoring meter health and fluid conditions in real time:
- **Electrode Adhesion Detection**: Tracks insulator buildup on electrodes (a common cause of inaccuracy) with 4-level severity ratings—no need to remove the detector from piping. This lets teams schedule cleaning before performance degrades.
- **Flow Noise Diagnosis**: Separately displays and outputs flow noise intensity (assignable to 4–20 mA signals), helping identify root causes like air bubble contamination, lining wear, or chemical injection changes.
- **Low Conductivity Diagnosis**: Monitors fluid conductivity trends, alerting operators to significant drops (which risk measurement failure) for early intervention.
- **Sensor Empty Check**: Constantly verifies the detector is full (electromagnetic flowmeters can’t measure empty pipes), preventing false readings in gravity-fed lines (e.g., wastewater).
3. User-Friendly Setup: Wizard Function and Multilingual Support
Setting up flowmeters often requires navigating complex menus—prone to errors in multilingual teams. The ADMAG AXG simplifies this:
- **Wizard Function**: Guides operators through interactive parameter setup (e.g., pipe size, fluid type) for startup, reducing setup time and parameter mistakes.
- **10-Language Support**: Displays in English, French, German, Chinese, Japanese, and more—eliminating language barriers that cause misconfigurations.
4. Cable Connection Checking: Avoid Startup Delays
Installing multiple meters increases the risk of incorrect transmitter-detector wiring—leading to hours of troubleshooting. The ADMAG AXG’s **Cable Connection Checking Function** diagnoses wiring combinations automatically, flagging mismatches before startup. This saves valuable time during plant commissioning.
Safety and Compliance: ADMAG Yokogawa (ADMAG AXG) for Critical Applications
For industries like oil & gas or chemicals, safety is paramount. The ADMAG AXG meets global safety standards, making it suitable for safety instrumented systems (SIS):
- **SIL Certification**: Complies with IEC 61508, rated SIL2 for simplex configurations (single meter) and SIL3 for redundant setups (two meters working in parallel). This ensures it can be used in safety-critical processes (e.g., preventing overflows in flammable liquid tanks).
- **Hazardous Area Approvals**: Certified for ATEX, IECEx, and Class I Div 1 environments, safe for use in explosive zones (e.g., refinery process lines).
- **Lining Materials**: Offers wear-resistant, corrosion-resistant, and permeation-resistant linings (e.g., PFA, rubber) for aggressive fluids (e.g., sulfuric acid) or hygienic applications (e.g., dairy), complying with FDA and EHEDG standards.
Real-World Applications of ADMAG Yokogawa (ADMAG AXG)
The ADMAG AXG’s versatility makes it indispensable across industries, solving unique challenges:
1. Oil & Gas/Chemicals
- **Corrosive Fluid Measurement**: PFA-lined AXG meters handle acids, solvents, or sour gas liquids without degradation.
- **SIS Integration**: SIL3 redundancy ensures safe flow control in crude oil pipelines or chemical reactors.
2. Pulp & Paper
- **Slurry Flow Monitoring**: Dual-frequency excitation eliminates noise from pulp particles, delivering accurate readings for paper production.
- **Electrode Adhesion Detection**: Alerts teams to pulp buildup on electrodes, reducing unplanned cleaning downtime.
3. Food & Beverage
- **Hygienic Measurement**: Rubber-lined detectors and smooth surfaces meet 3-A standards, suitable for milk, syrup, or beer.
- **Fast Response**: 0.1-second speed ensures precise filling of bottles or cans.
4. Water & Wastewater
- **Low-Conductivity Detection**: Monitors deionized water flow in treatment plants, avoiding noise from suspended solids.
- **Sensor Empty Check**: Prevents false readings in gravity-fed wastewater lines.
Why Choose ADMAG Yokogawa (ADMAG AXG) Over Competitors?
The ADMAG AXG stands out for three reasons that directly impact the bottom line:
1. **Total Cost of Ownership (TCO) Reduction**: Predictive diagnostics cut maintenance costs by 40%; backward compatibility eliminates rework expenses; fast response reduces product waste.
2. **Unmatched Versatility**: Handles clean/dirty, corrosive/hygienic, low/high-conductivity fluids—one meter replaces multiple specialized models.
3. **Yokogawa’s Global Support**: Backed by Yokogawa’s 170+ service centers, ensuring fast access to spare parts, calibration, and technical help for 24/7 operations.
Conclusion: ADMAG Yokogawa (ADMAG AXG)—The Future of Magnetic Flow Measurement
When asked, “What makes ADMAG Yokogawa (ADMAG AXG) the ultimate magnetic flowmeter?” the answer lies in its ability to balance innovation with practicality. It solves the tradeoffs that plague competitors (noise vs. stability, speed vs. reliability) and prioritizes user needs (compatibility, diagnostics, multilingual support).
For industries seeking to improve accuracy, reduce downtime, and ensure safety, **ADMAG Yokogawa**’s ADMAG AXG is more than a flowmeter—it’s a strategic tool for operational excellence. Whether you’re upgrading legacy systems, monitoring corrosive chemicals, or filling food products, the ADMAG AXG delivers the performance, safety, and ease of use that only Yokogawa’s decades of expertise can provide.